Mercedes-Benz W140

Mercedes-Benz W140 (S-class 1991–1998, sedan and coupe): common faults, maintenance guides and repair tips.

Mercedes-Benz W140 crumbling engine wiring harness insulation

In an early-1990s Mercedes, the wire insulation is biodegradable and cannot withstand heat. Near the engine the insulation turns brittle and crumbles,...

S 350 TD320500S 320SE 400

Mercedes-Benz W140 ASR light comes on and the car goes into limp mode

The most common cause is the throttle or accelerator pedal position sensor not giving the control unit the correct data. The brake light switch, fuses...

500600600 SE280420 SE

Mercedes-Benz W140 ABS and ETS light on: wheel speed sensor

The most common cause is a wheel speed sensor or its wiring. ABS and ETS/ASD use the same sensor data, so one fault can turn on both lights and also d...

300 SEL300 SES 350S 420

Mercedes-Benz W140 base module faults and symptoms

The base module is the control unit of the W140's electrical system. It is in the engine bay on the passenger side at the base of the windshield, unde...

S 300 TD500 SEL300 SE

Mercedes-Benz W140 heater blower regulator

The typical cause is the regulator on top of the blower motor burning out. The blower then works only at low speed, not steplessly, or not at all. The...

S 320300 SE500 S

Mercedes-Benz W140 heater blower not working

A common cause is the blower motor wire connector, which has overheated and loosened. Check the connector first and make sure it sits tightly. Other c...

300 SE500 SEC

Mercedes-Benz W140 central locking vacuum pump not working

The locking, trunk lid and suction doors work on vacuum, which is produced by an electric pump under the rear seat. If all of these stop working at th...

300 S300 SE 3.2350 TD500 S

Mercedes-Benz W140 door will not open from the inside handle

Usually the door lock mechanism is stuck. A small spring-loaded link or the handle lever can seize because of dried-out grease, rust or ice. A piece o...

Mercedes-Benz W140 distributor cap and rotor

The distributor cap and rotor can oxidize or crack, leaving a burnt trace between the terminals. The result is misfiring, an uneven idle or cylinders ...

420500 S400 SES 300SEL 400400 SEL

Mercedes-Benz W140 mass air flow sensor fault

The engine runs unevenly or the revs fluctuate. The car can also run rich or go into emergency mode, in which the engine control unit uses fixed value...

S 500SEL 500

Mercedes-Benz W140 idle hunts or surges

Common causes are a faulty idle control valve, small vacuum hoses that have come off near the throttle body, and the lambda sensor. The symptom often ...

S 320600 SEL400 SE420 SEL300 S

Mercedes-Benz W140 OM606: air in the fuel lines

A typical place for an air leak is the O-rings of the transparent tubes in the fuel lines. When the rings were replaced, the air bubbles and the idle ...

S 300 TD

Mercedes-Benz W140 turbodiesel boost pressure and vacuum hoses

The turbo wastegate works on vacuum. If the vacuum hose has come off or the turbo otherwise does not get vacuum, boost pressure does not rise, the rev...

S 350 TD350 TD

Mercedes-Benz W140 wiper blades and replacement rubbers

Yes, because the rubber wears fastest and instead of a new blade you can replace just the rubber. The old frame can be kept. The rubber may have to be...

300 S

Mercedes-Benz W140 wiper malfunctions

The cause can be an old relay, whose contacts should be cleaned, or the wiper motor's park switch. The relay is in the engine bay on top of the fuse b...

SE 400

Mercedes-Benz W140 instrument cluster flickers and needles jump

The cause is usually an electrical fault: a ground fault, or a break in the cluster circuit board or connection that interrupts the power supply. The ...

400 SE

Mercedes-Benz W140 instrument cluster and control panel bulbs

The lights are T5 wedge-base bulbs with an original rating of 1.2 W. The cluster also has a T10 bulb that only becomes visible once the cluster is tak...

280 SS 320S 350500

Mercedes-Benz W140 automatic transmission harsh shifts

The most common causes are too much fluid, vacuum hose leaks and a worn transmission. Start with the fluid level and the vacuum lines, because they ar...

S 320S 320 LS 420S 600 L500 SE600 SE

Mercedes-Benz W140 automatic transmission shift point adjustment

The shift points are affected by the adjustment of the throttle cable and the kickdown cable. In the engine bay next to the throttle body are two poin...

400 SEL600 SEL600 SE400 S

Mercedes-Benz W140 driveshaft bearing and vibration

Yes. Driveshaft vibration typically appears at about 80–100 km/h. A worn center bearing can cause it, and replacing the bearing has removed the vibrat...

400 SES 320 L300 SE

Mercedes-Benz W140 steering wheel vibration

The cause is usually wheel runout, a bent rim, worn suspension joints or a wheel bearing. Even a vertical runout of a few millimetres is felt in the s...

350 SD350 TD

Mercedes-Benz W140 rear axle whine and oil leak

The whine is usually caused by the rear axle bearings. Bearing play affects the backlash between the gears, and later the bearing starts to growl. If ...

300 SE

Mercedes-Benz W140 chassis creaks and rattles

A typical cause is a dried-out lower ball joint. The noise has stopped after grease or oil was applied under the joint's rubber boot. If the joint is ...

320 SEL

Mercedes-Benz W140 engine overheats

A momentary rise is normal if the temperature drops in under 5 minutes. If the gauge stays constantly above 90 °C, for example in city driving, there ...

600 S400 SEL

Mercedes-Benz W140 thermostat and too low operating temperature

A warm engine that has been driven over 10 km runs at about 80 degrees or more. If the temperature stays clearly below 70 degrees even in winter, the ...

300 SE400 SEL

Mercedes-Benz W140 oil pressure gauge reading

About 1 bar at hot idle is a normal reading. As revs rise, the pressure must rise. If the reading drops to zero when you accelerate, the sensor is a c...

400 SES 420

Mercedes-Benz W140 air conditioning refrigerant leak

If the system pressure is zero, the refrigerant has leaked out. The leak is looked for with UV dye, which can be seen in the engine bay and under the ...

500 S

Mercedes-Benz W140 flat battery and jump-start power

There is no official jump-start terminal in the engine bay. According to the owner's manual the car also must not be tow-started. Opinions differ on w...

300 SS 500

Mercedes-Benz W140 cruise control not working

Check the brake light switch first. If that does not help, the fault is often in the cruise control unit, whose solder joints or dried-out capacitors ...

350 TD320 SS 420300 SE

Mercedes-Benz W140 fresh air filter

The filter is in front of the windscreen under the bonnet, in the air intake housing on the front passenger side. Opening the large Phillips screws is...

S 320 L